Custom Packaging Inserts




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In the mid-19th century, goods were packed in big wooden crates and barrels. To fill the empty space they wood shavings, sawdust, and loose straw were used. At that time, the train was the only means of delivering items over long distances. And due to rough handling and vibration produced by trains, delicate items broke in shipments.
The high break rate triggered the development of an alternate solution. Then, in the 1910s, corrugated was presented as a replacement for heavy wooden crates. And for restricting the inside movement, custom packaging inserts are considered a lightweight, economical option that is placed in the packaging. And from that time, their popularity has never decreased. Read more interesting information about them below!
What Are Packaging Inserts?
Custom-shaped structures used inside the packaging to control the product movement during transit. They not only protect items, but also enhance the presentation of the items that are fixed in them. These inserts are flexible to display product details and essential information the brand wants to reflect. Adding logos and the use of specific colours support brand identity and build user confidence in their decision.
Materials That Are Safe For the Surroundings
This is the core of any packaging that enables it to retain shape even in harsh scenarios. The purpose of any insert is to prevent the product from being damaged, and what if they fail to prevent themselves from this? Then the whole investment is wasted, and the brand ends up with customer dissatisfaction.
Considering utilizing the best packaging inserts will avoid returns and contribute to brand growth. And eco-friendly choices perform well in captivating the attention of the broader audience. They signal quality and sustainability that everyone appreciates when buying your items. By pairing them with custom retail boxes, the brand can portray a presentation that is hard to forget for a longer duration.
Take a look at their types of use in custom packaging.
| Type | Material | Best Used For | Key Benefits |
| Fabric & Velvet Inserts | Microfiber, Satin & Silk, Blended Fibres | Wedding, Executive Gifting, Luxury Cosmetics | Secure Fit, Social Media Appeal, Surface Protection |
| Rigid Inserts | Greyboard | Confectionery Boxes, PR Gifting, Electronics | Damage Protection, Higher Perceived Value, Custom Fit |
| Plastic Inserts | Nylon, Polyethylene, ABS, PLA, Polycarbonate, PEEK | Component Kits, Retail Display, Pharmaceutical | Moisture Resistance, Reduced Shipping Costs |
| Moulded Pulp Inserts | Wood Pulp, Grass Fibres, Wheat Straw, Bamboo Fibre, Sugarcane Bagasse | Food & Beverage, Beauty Kits, Bottles, Ceramics, Appliances | Shock Absorption, Lightweight Efficiency, Superior Eco-Friendliness |
| Cardboard Packaging Inserts | Coated and uncoated cardboard or kraft | Presentation Boxes, Gourmet Foods, Office Supplies | High Branding Potential, Lower Return Rates, Space-Saving Storage |
| Corrugated Packaging Inserts | EB-Flute (Double-Wall), B-Flute, F-Flute, E-Flute | Sturdy Goods, Accessories, E-Commerce, Retail Sets | Enhanced Organization, Weight Efficiency, Recyclable |
| Foam Packaging Inserts | EPP, XLPE, EVA, PE, PU | Glassware, Industrial Parts, Luxury Goods | Scalable Packing, Elevated Presentation |
Here is the Brief Comparison Between a Few Types
| Feature | Protection | Surface Finish | Structural Role | Eco-
Sustainability |
Cost Tier |
| Paperboard | Low | Smooth | Display | Recycleable | Low |
| Corrugated | High | Good | High security | Recycleable | Moderate |
| EVA / EPE Foam | Maximum | Matte textured | High cushioning | Reuseable | Premium |
| Molded Paper Pulp | Moderate | Neutral Texture | Sustainable support | Recycleable | Economical |
Printing that Turns Inserts into a Branding Tool
Inserts are the section of the packaging that gives the brand the opportunity to communicate with the buyer on an emotional level. Every customer is interested in knowing the success secret of the brand they are buying from. And personalized packaging inserts give them ample space for mentioning product features and discount offers on the next purchase.
High-definition images win confidence about the high-end performance a product brings to the user. Providing detailed guidelines about product usage enhances the customer experience and keeps customers safe from wasting time. And to use you for this, we utilize advanced printing techniques that ensure customers that they bought a gem. Check out the options:
- Offset Printing is known for providing accurate results for complex designs.
- Digital Printing is a cost-effective choice used for small-size orders.
- Screen Printing creates durable illustrations and requires less setup cost.
- Flexography provides fast production and is used for large projects.
High-end Add-Ons to Enhance Unboxing Experience
In packaging, the most exciting part is unwrapping it because we never know what surprises await inside. All of us assume certain outcomes from just a glance at the outer appearance. However, most of the businesses heavily focus on making the exterior more appealing and ignore what is most significant for the buyer.
This leads them to struggle to retain their position in the market, as they give buyers no reason to consider them for their next purchase. Packaging inserts for boxes play a leading role in constructing a deeper connection with the brand. They not only ensure the protection of the items they order but also make them feel happy with their purchase. And you can do the same by adopting the additional features that make every movement memorable. Here are the options.
| Promotional and Engagement Add-Ons | Stickers, Magnets & Bookmarks |
| Care Instructions | |
| Brand Story | |
| Product Samples & Freebies | |
| QR Codes | |
| Coupon Codes | |
| Thank You Cards | |
| Coatings & Laminations | Textured Coatings |
| Gloss or Matte Film Lamination | |
| Gloss or Matte UV Coating | |
| Soft-Touch / Velvet Laminate | |
| Special Visual Effects | Pearlescent Coating |
| Holographic Finishes | |
| Foil Stamping | |
| Textures & Fabric Coverings | Kraft Finishes |
| Microfiber Lining | |
| Velour Lining | |
| Printing & Embossing | Digital & Offset Printing |
| Embossing | |
| Debossing |
Start Ordering Today!
PremiumCustomBoxes is the hub of packaging where top-quality products are produced. Never compromising on quality is our motto, and we always try to provide beyond our capacity. This helps companies to maintain a stronger position in the market while fulfilling customer demands.
You can get custom packaging inserts at a price hardly provided by any other packaging company. We utilize durable stocks for their production so that they withstand challenging environments and perform well. Want to uplift your customer experience? Make sure to secure your order with us today without paying for shipping!
How much does one packaging insert cost me?
We don’t deal in premade items; every product is manufactured by following the customer’s requirements. This is why the price varies all the time. Share the details of the product for which you want these inserts, and then we’ll give you an idea of the prices.
Can I order fifty custom inserts?
This is not what we suggest, as it will cost you so much. The amount is directly affected by the number of units you buy from us. The higher the number, the lower the price you have to pay. So we recommend that you place an order in bulk to experience affordable rates and discount offers.
Do you allow me to check the sample before ordering?
Why not! In fact, this is best practice to go through the actual product before securing the order. You can get the sample kit from us that includes various insert units we manufactured. After checking them, you will easily decide what your next step should be.
Can I use these packaging inserts for food items?
Without worry. We use sustainable materials for the production of our packaging products. This enables them to be used for edible items. Moreover, our stock is approved by the CFIA, which means there is no chance of facing fines in the future.
Is there any option to use a personalized design?
100%. We never force any customer to go for the design we already have. If you are interested in using an illustration of your choice, then you have to share it at 300 DPI in the file formats you can find below:
- JPEG
- PNG
- SVG
Artwork Preparation Guide
Preparing artwork for various purposes, whether it's for print, digital media, or other applications, requires attention to detail and adherence to specific guidelines. Here is a general artwork preparation guide that you can follow:
Cutting Line (Red Lines):
Indicates the cut at its final size.Important artwork and text should be placed at least 0.125 inches inside of the cutting line.
Bleed Area (Blue Lines)
Indicates where the bleed line is located. Any artwork which goes to the cutting line should be extended to the bleed line to get a seamless print.
Safe Area (Green Lines):
Indicates where artwork and text should safely be placed inside. As a industry standard, all artwork should at least be placed 0.125 inches away from the cutting lines unless your design in intentional.
Perforation Lines (Red Lines)
Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.
Creasing Line (Black Lines)
Indicated where the product is to be folded.
01
Choose Your Box
Start by browsing our extensive range of box styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the Design
Once you've chosen a box style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select Materials and Finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes, or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing, or specialty textures.
04
Review and Approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production Begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that each box is crafted to perfection, adhering to the highest quality standards.
06
Shipment and Delivery
With our efficient logistics network, we guarantee timely deliveries. As your boxes are packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way. Sit back and wait for your premium packaging to arrive at your doorstep.
Cardboard
Corrugated
Kraft
Rigid
Anti Scratch Lamination
Aqueous Coating
Lamination
Silk Lamination Cards
Soft Touch Coating
Spot UV
Gloss Lamination
Gloss Varnish
Matt Lamination
Matt Varnish
Debossing
Embossing
Foil stamping
Window Patching
Customer Reviews
See what our customers say about our custom packaging boxes and service.
Ordered custom apparel boxes for our clothing launch. Print quality was sharp and delivery was quicker than expected.
Great packaging partner. The team helped refine our box design and the finished product looked premium in-store.
Solid build quality and clean finishing. Our customers noticed the unboxing experience right away.
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