Custom Mailer Boxes

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    Custom Mailer Boxes

    Custom mailer boxes are the perfect packaging option for e-commerce packaging. They are also used as gift shipping boxes and subscription boxes. You can personalize these boxes in any size, structure, shape, strength, and printing method. Moreover, they are perfect for product shipping to any distance. E-commerce product businesses need a packaging partner that creates durable mailer packaging boxes for their products.  PremiumCustomBoxes is the perfect mailer box packaging supplier in Canada for you. We provide our client brands with premium-quality packaging solutions for products. Our expert designers create top-quality and custom printed boxes for your gift or e-commerce items that help brand promotion and bring more sales for your businesses. Get mailer wholesale boxes from PCB at competitive prices and free custom design support in Canada.

    No Die & Plate Charge

    6 Days Turnaround

    Free Shipping

    FREE Custom Designing

    • Description

    Get Professionally Designed Custom Mailer Boxes

    In today’s era, online shopping has become a worldwide trend due to the tremendous convenience it provides to customers, who can get their required product at their doorstep without any need to go to the product store or outlet. Different products are sold online with different natures, dimensions, and weights. Consequently, you need protective packaging for these products that keeps them safe from internal and external damages that can harm the quality of the product. Custom mailer boxes are the best packaging for online product shipping and gift delivery. Moreover, they are also used as subscription boxes that spread brand awareness in the market. PremiumCustomBoxes provides professional mailer boxes in Canada at wholesale prices with free delivery to your doorstep.

    Typical Types Of Mailer Boxes 

    There are different types of mailers that you can use for various purposes. You can create custom designed mailer boxes per your design preference according to the product specs and your budget limitations. 

    C-Series Mailer Boxes:

    C-series boxes are the perfect choice for top brands. They are an excellent packaging solution for subscription services. Their self-locking system makes them durable enough to protect the product. Moreover, they are also easily foldable, making them the best mailer shipping box option. In addition, they are popular among brands due to their functionality and product promotion benefits they provide to brands. These boxes have long and wide panels along the box’s internal and external sides.

    End-Loading Mailer Boxes:

    Loading boxes have top and bottom flaps, making the box the perfect packaging option for delicate and heavy-weight products. They are also known as side load boxes made of sturdy cardboard, making them the standard shipping option for products’ safe delivery to any location. These boxes open at the top side and feature four equal-sized flaps on the top, joining at the box’s central point. Their thick boxes make them the best option to transit products with entire protection. Consequently, you can ship various types of products in these boxes, such as:

    • Vital files and documents
    • Mirrors and photo frames
    • Decoration products
    • Artwork and paintings
    • Industrial supplies, etc.

    RSC Delivery Boxes:

    Regular Slotted Containers (RSC) are standard shipping boxes that deliver several products of various sizes, shapes, and weights and are cost-effective product shipping options. They are mainly used for shipping consumer items and come with two down folding flaps meeting in the middle of the box. You can also use glue or tape to seal this shipping carton.

    Top Features Of PCB’s Mailer Packaging Boxes

    PremiumCustomBoxes provides the best and most professional-looking personalized mailer boxes to e-commerce brands. Our experienced and highly qualified experts design custom boxes for shipping gifts and other online retail products that are fit for the product, protect them well during transit, and appeal to onlookers. Moreover, our mailer boxes have protective dust flaps, a self-locking system, and two-sided printing, making them professional product delivery boxes. These boxes are shipped flat, reducing the shipping cost, and are easy to assemble.

    Below are some of the top features and advantages of our bespoke mailer packaging for creating subscription boxes or shipping e-commerce products:

    1.. Sturdy And Highly Protective Packaging Material

    All the brands want to ensure their safe product delivery to any distance to avoid any mishap or loss of capital. They need durable packaging for products to be safely shipped to the end consumer. We create custom mailer boxes using durable corrugated fiberboard that is made of recycled paper materials. Cardboard mailer boxes are highly used in the market for packaging e-commerce products. These shipping boxes are available in white and black colors suitable for different purposes: white mailer boxes and black mailer boxes.

    On black mailers, matte black paper is used on boxes’ inside and outside areas. Consequently, they are typically made of e-flute corrugated cardboard that provides extensive protection to the product during transit. We offer mailer shipping boxes per your desired box strength that ensures the safe delivery of your delicate products to the target destination.

    Strength Levels Of Mailer Boxes

    Mailer box is available in three categories that are mentioned below:

    A.. Standard Durability: Single-wall, 200 lbs. Avoid exceeding 60/65 lbs and 75 total inches of measurement (length+depth+width). 

    B.. Strong Durability: Single-wall, 275 lbs. Try to stay within 90/95 lbs and 95 total measurement inches.

    C.. Extra-Strong Durability: Double-wall, 350 lbs. Try to stay within 120 lbs and 105 total measurement inches.

    2.. Customisable Mailer Boxes As Per Your Choice

    You can create customized mailer boxes according to your design preference, considering your product specifications, packaging requirements, and brand budget for creating online consumer product shipping boxes. Moreover, you can choose the box size, strength level, color printing, theme design, printed information, and embellishments that suit you.

    For instance, you can create custom roll end front tuck (REFT) mailer boxes that feature cherry locks and dust flaps that tuck to protect the product during the shipping process. In addition, tuck top mailer boxes are also known as RETT (roll end top tuck) boxes that you can use to create appealing custom shipping boxes for subscription services and gift boxes.

    3.. Eco-Friendly Packaging Material Satisfy Customers

    We create custom mailer boxes wholesale packaging using paper materials that are readily available in the market at economical rates. These stocks are durable as well as sustainable making them the best packaging option for e-commerce products. Kraft mailer boxes are also trending in the market among those brands that are committed to protecting nature from pollutant elements that can harm the ecosystem.

    Customers also prefer buying products packed in eco-friendly and biodegradable packaging boxes. At PCB, we offer nature-friendly mailer boxes to our clients that enhance their market value and satisfy their customers with their care about protecting our planet.

    4.. Custom Printed Mailer Boxes With Catchy Finishes

    We create custom printed mailer boxes with catchy and informative details that impress customers with their enticing outlook and set the branded product apart from the rest. By designing unique custom mailer boxes with logo of the brand, you can make your target customers consider you a professional brand in the high e-commerce product market competition. Moreover, you can add promotional details on these boxes along with brand storylines and particular messages for customers. That way, you can observe an enormous sales output and get more profit for your business.

    We print custom mailer packaging boxes using offset litho and digital printing methods per your preference and your brand’s budget. You can use gloss finish, matte finish, AQ coating, metalized foiling, and logo imprinting on these boxes that not only protect the product inside from moisture, dust, and extensive heat but also look enticing for onlookers.

    Why Choose Us For Custom Mailer Box Production?

    At PremiumCustomBoxes, we don’t charge additional fees for box dies and extra colour plates. We offer free shipping, fast turnaround, and a free custom box design facility for our Canada-based client brands. If you have any queries about producing personalized mailer boxes, get a free quote. Click here to design your own box design using our online utility designer application.

    Box Board E Flute

    Crystal White E-Flute

    Kraft E-Flute

    SBS E-Flute







    Foil stamping

    Window Patching

    Full Color Printing

    Inside & Outside Full Printing

    One Color Printing

    PMS Printing


    Natural Brown Kraft


    Metallic Paper

    SBS C2S

    White Kraft

    Black Kraft Paper

    Fluorescent Color Inks

    Oil Based Inks


    Pantone Metallic

    Soy Vegetable Based Inks

    Water Based Inks

    Anti Scratch Lamination

    Aqueous Coating


    Silk Lamination Cards

    Soft Touch Coating

    Spot UV

    Gloss Lamination

    Gloss Varnish

    Matt Lamination

    Matt Varnish

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