Custom Cigar Boxes




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Packaging is a critical touchpoint between your brand and customers. If you are a luxury tobacco shop owner, the quality of the packaging matters a lot to customers because they are not only paying for the value of the cigar, but also for premium presentation. Pack them in custom cigar boxes that offer tensile strength with amazing styles that justify the high cost. They increase the overall unboxing experience for your customers with custom configurations that satisfy their eyes.
What Are Cigar Packaging Boxes?
These special small cartons are used to protect and preserve the flavour of cigars. They are made with specific measurements to keep them intact during handling and shipping. Customers are very concerned about the rise of fake replicas that can damage the reputation of your brand. Print your custom cigar boxes with logo and serial numbers for authenticity that are hard to copy. Besides this, they also work as a free mobile marketing tool for your business.
Stylish Configurations That Define Your Brand
You can win customers’ hearts by displaying your custom cigar packaging in unique layouts that build curiosity. We offer precise custom die cut boxes in your required measurements for a distinctive appeal of your product so buyers can easily recognize it.
| Structural Style | Closure Mechanism | Retail Application | Cost |
| Cabinet box | Sliding wood lid or simple brass clasp | Traditional bulk aging packs | High |
| Slide lid box | Grooved sliding top panel | Premium boutique lines | Medium to High |
| Hinged lid box | Metal hinges or fabric ribbon stays | Luxury gift sets and Samplers | High |
| The “898” box | Curved collar with clasp closure | Heritage and specialized vitolas | Very High |
| Dress box | Fully wrapped decorative paper overlay | Large volumes of premium retail | Medium |
| Book style | Spine-hinged flap with magnetic seal | Limited edition story-driven drops | High |
| Pocket sleeve and tray | Matchbox-style slide sleeve | Travel packs and everyday short smokes | Low to Medium |
| Tuck top or 1-2-3 bottom | Friction fit tuck flaps | Budget multi-packs and counter displays | Low |
| Cigar-style flap box | Magnetic flip-top or shoulder box | Modern retail and subscription kits | Medium to High |
| Coffin box | Slide lid or individual flip-top | Rare pieces or oversized singles | High per unit |
Quality Materials Selection
If you are looking for manufacturers that use safe materials and comply with the Health Canada tobacco packaging regulations, you are in the right place. We offer unmatched quality with premium materials to create sturdy cartons that can resist damage and tears during shipping. Choose from our wide range depending on the goals of your business.
Spanish cedar
The most favourable choice for custom luxury packaging of your premium cigars that offers natural resistance to insects. It also preserves the aroma of tobacco.
Rigid board
These thick and dense materials maintain the internal structure of custom cardboard cigar boxes. They do not collapse and withstand crushing gift products.
Paperboard
They are lightweight and economical for packing your single cigars. Smooth surface for printing your vibrant visuals.
Kraft paper
Present your vintage cigar collection with this biodegradable packaging that offers an aesthetic look.
Corrugated
These E-fluted layers are best for providing tensile strength that protects your bulk products during transport.
Aluminum
Many premium cigar makers manufacture cigar packaging tubes that block UV rays and humidity to preserve the flavour for premium tobacco items.
Alluring Prints That Build Trust
Many brands suffer because of poor-quality designs and irregular colour patterns. You can change the overall appearance of the products with attractive illustrations and creative ideas. We offer custom printed cigar boxes that shape the identity of your business. They help you stand out from other products on the counter shelves. Apply foil labels and watermarks on the surface as a credible element to verify the original products. Select your technique on the basis of your quantity and pixel quality.
- Offset lithography: The standard method for bulk production with fine resolution of your complex designs and proficient colour accuracy. Ideal for massive runs.
- Digital printing: Supports modern demands because you can change your cigar packaging design multiple times. They require no physical plate to print your multiple designs. Best for short volumes and limited editions.
- UV printing: They instantly cure the special inks with UV rays, which offer a sharp and bold finish to your complex graphics.
- Laser printing: This method is limited to wooden boxes because it uses laser beams rather than inks to engrave your designs.
- Screen printing: It uses thick and durable ink layers to give your simple labels a luxury and physical appeal. Short runs due to high labour costs.
- Flexography: For large orders of custom shipping boxes, manufacturers prefer this method because it offers exceptional efficiency for printing repeated designs with fast turnaround.
As for printing inks, we use CCPSA-certified inks that eliminate the risk of releasing volatile organic compounds. These include
- Soy inks
- Solvent-based inks
- Aqueous inks
- UV-cured inks
Affordable Finishing Options
Apply premium embellishments to your containers to grab the attention of customers on a crowded shelf. Besides these decorations, they also protect your printed artwork from fading and scratches. As a custom cigar boxes wholesale provider, you can order in bulk to get the lowest rates for these linings.
- Soft touch provides a velvety texture to your premium cigar boxes.
- Matte eliminates the glare to make the printed text readable under bright light.
- Aqueous coatings provide protection against scuffs during delivery.
- Spot UV highlights your labels or brand name against a dark surface.
- Glossy layers create a reflective display for your vibrant graphics.
- Holographic laminations feature a rainbow-like effect at different angles.
Where To Buy The Top Custom Cigar Boxes In Canada
Join hands with Premium Custom Boxes to get the best custom cigar boxes with premium quality. Our dedicated team is experienced in providing satisfactory facilities to clients. The advanced quality assurance tests ensure every product passes through the proper channel before dispatch. If you love to style your own labels, we offer a free design tool on the website with unlimited changes. Enjoy a wide range of customization with free assistance from our experts. We also provide the following services.
- Fast production
- Unmatched graphics quality
- Wholesale rates
- No MOQ restrictions
- Sustainable materials
- Free shipping
- 3D proof
- Superior protection
- Free Branding
- Memorable unboxing
Don’t be afraid. Start your business adventure with us and feel the difference. Request a free quote with your desired specifications. Place your order today and increase your chances to get excited discounts on bulk orders.
How can I select the right dimensions for my boxes?
Measure the exact length and width of your cigars for specialized packaging. The usual sizes include:
Small
- 4.5″ x 3″ x 2″ or 5.5″ x 4″ x 2.5″
- 2 to 6 pieces
Medium
- 6″ x 4.5″ x 3″ or 7″ x 5.5″ x 3.5″
- 5 to 12 units
Large
- 7.5″ x 6″ x 4″ or 8.5″ x 7″ x 5″
- 20 to 50 sticks
What additional options are available?
We offer custom inserts that enhance the overall convenience for customers.
- Humidity Control Slots
- Magnetic Snap Closures
- Ribbon Pulls
- Tear Strips
- PVC windows
- Foil Stamping
- Embossing
- Debossing
Do you offer a free proof?
Yes, we provide our clients with a free sample to check the quality before bulk orders.
What factors influence the thickness of packaging cartons?
The thickness of your boxes depends on the type of stock, price and capacity of your cigars. It varies according to the purpose of packaging.
- 12 to 14 pts for retail items.
- 30 to 120+ pts for luxury products.
- 1.6 mm for e-commerce.
Are these cigar boxes biodegradable?
We use FSC-certified materials that can easily decompose in nature and lower your carbon footprint.
Can I customize my boxes with desired artwork?
Yes, you can print your boxes with labels, bold colours, and creative patterns.
Artwork Preparation Guide
Preparing artwork for various purposes, whether it's for print, digital media, or other applications, requires attention to detail and adherence to specific guidelines. Here is a general artwork preparation guide that you can follow:
Cutting Line (Red Lines):
Indicates the cut at its final size.Important artwork and text should be placed at least 0.125 inches inside of the cutting line.
Bleed Area (Blue Lines)
Indicates where the bleed line is located. Any artwork which goes to the cutting line should be extended to the bleed line to get a seamless print.
Safe Area (Green Lines):
Indicates where artwork and text should safely be placed inside. As a industry standard, all artwork should at least be placed 0.125 inches away from the cutting lines unless your design in intentional.
Perforation Lines (Red Lines)
Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.
Creasing Line (Black Lines)
Indicated where the product is to be folded.
01
Choose Your Box
Start by browsing our extensive range of box styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the Design
Once you've chosen a box style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select Materials and Finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes, or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing, or specialty textures.
04
Review and Approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production Begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that each box is crafted to perfection, adhering to the highest quality standards.
06
Shipment and Delivery
With our efficient logistics network, we guarantee timely deliveries. As your boxes are packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way. Sit back and wait for your premium packaging to arrive at your doorstep.
Cardboard
Corrugated
Kraft
Rigid
Anti Scratch Lamination
Aqueous Coating
Lamination
Silk Lamination Cards
Soft Touch Coating
Spot UV
Gloss Lamination
Gloss Varnish
Matt Lamination
Matt Varnish
Debossing
Embossing
Foil stamping
Window Patching
Customer Reviews
Reviews
Great company to work with... my boxes arrived safely.
Excellent product quality and fast delivery. Highly recommended!
Good value for money. The product meets all my expectations.
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