Custom Rigid Setup Boxes




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Custom rigid setup boxes are the best choice for advanced product protection. These boxes are best for turning your ordinary packaging into luxury packaging with these rigid boxes. They enhance the presentation of the product that is on display. These custom luxury boxes are uniquely designed to provide an excellent presentation for your premium product. This gives customers a special feeling when they receive their orders from your brand.
These boxes are made with high-quality materials according to your desired style and size, with refined printing of your brand’s logo. We specialise in manufacturing rigid set-up boxes in Canada with your brand’s details to make them bold and personalised.
What Are Custom Rigid Boxes?
These custom rigid boxes are premium, highly durable packaging with thick and strong chipboards or paper boards, which do not collapse or fold flat.
Unlike standard folding boxes, these boxes are manufactured and shipped fully assembled and ready to use. These boxes give maximum protection to the product and give a luxurious feel while unboxing the packaging. You can use these boxes for different purposes, such as
- Jewelry
- Perfumes
- Smart phones
- Gifts
- Watches
Understanding of Rigid Boxes Styles
The rigid styles are categorised by how their structural components work. The base, lids, and walls interact to open and close. Selecting the right style of the boxes directly impacts the production cost, space during shipping, and the premium feel of the unboxing.
Here are our rigid box styles that are commonly used. You can get any style of box with your desired colour, logo, and your brand’s name.
Two-piece box
A two-piece rigid setup box has a lid and a bottom box, just like the iPhone box, a durable choice for your brand. The upper portion completely hides the bottom one, ensuring items remain protected from outside exposure.
Hinged boxes or a book box
These types of boxes use tiny magnetic forces that are concealed beneath a paper lining on the flip and the front edge of the box. Opening the boxes requires minimal effort to break the magnetic force that delivers the premium snap sound.
Drawer boxes
These custom product boxes are manufactured in a drawer style that opens with horizontal friction. The inner tray of the box slides out smoothly. This box often features a ribbon pull or a finger notch.
Shoulder and neck style box
A premium three-layer box. The centre container (neck) is glued to the base tray. The exposed shoulder is fixed above the inner base bottom. When the lid is put on, it is perfectly aligned against the base, leaving a centre gap.
High-Quality Material Used In Rigid Boxes
Packaging is the main thing that makes your brand different from others. So, unique packaging does not just depend on how the packaging looks, but it also depends on the packaging material that is used in the manufacturing of the packaging boxes. Our rigid setup boxes are made with high-quality and durable materials
Structural materials that are beneath the outer paper are as follows.
| Chipboard | Non-bendable material that is made from 100% wooden pulp. This chipboard offers exceptional compressive strength and protection |
| Rigid kraft board | A robust and unbleached brown kraft that provides eco-friendly rigidity with a natural aesthetic. |
Here are the details of the wrapping used over the rigid stock.
| Structured paper | It’s a speciality tactile stock that gives a sophisticated finish and brilliant print clarity. |
| Coated art paper | A smooth sheet that is treated with matte, gloss or silk finishes. This colour paper is best for a luxury brand image. |
| Speciality covering | Also utilized as add-ons in custom gift boxes with linen fabric or soft-touch velvet laminated for ultra-premium printing. |
Different Sizes of Rigid Packaging Boxes
Rigid packaging does not have a specific box size. They are almost custom-made boxes according to the product size and shape. The industry operates within a standard packaging range from a minimum of 50 x 50 x 20 mm up to a maximum of 600 x 400 x 200 mm. You can get custom rigid setup boxes at wholesale according to your product size.
Common sizes are measured by the product
| Product | inches | Metrics | Structural match |
| Jewellery or rings | 3″ × 3″ × 1.5″ | 76 × 76 × 38 mm | Two-piece lid box |
| Watches and luxury goods | 4″ × 4″ × 3″ | 102 × 102 × 76 mm | Shoulder and neck style |
| perfumes | 6″ × 4″ × 2″ | 152 × 102 × 51 mm | Hinged boxes with inserts |
| Cosmetics | 8″ × 6″ × 3″ | 203 × 152 × 76 mm | Magnetic closures |
| Smartphones and electronics | 9″ × 7″ × 3″ | 228 × 178 × 76 mm | Two-piece lid box or full telescope vacuum boxes |
Printing of Rigid Boxes
Enhance your product packaging with our custom-printed rigid setup boxes made with advanced printing techniques and the latest machinery. Printing of the boxes helps to grab the attention of customers for your brand. If you want to increase your product sales, then you must have to consider that packaging matters a lot.
We are rigid setup box manufacturers and use high-quality materials for printing your brand’s logo, which gives a luxurious feel to your brand and your product. Premium printing methods we use are:
- Lithographic printing
- Digital printing
- Screen printing
- Flexographic printing
For luxury rigid setup boxes finishing, we use tactile finishes and premium coatings
- Lamination (matte, gloss)
- Hot foil stamping
- Spot UV coating
- Embossing and debossing
Order Your Desired Packaging Boxes Now!
Custom rigid setup boxes are the best option to give a premium finish to your product and your brand. You can get these custom boxes with high-quality material and premium finishing from Premium Custom Boxes. We’re a packaging manufacturing company that doesn’t compromise on quality and delivers our best. You can enjoy free shipping and amazing discount offers by placing your order in bulk quantity. So go to our website and place your order now!!
What is the best material that is used to secure the product inside the boxes?
In premium packaging, customer inserts are preferred for ensuring the protection of delicate items. These trays have various types; a few of them are as follows:
- Paper board
- EVA/EPA foam
- Thermoformed plastic
What is the difference between rigid boxes and setup boxes?
There is no difference between setup boxes and rigid boxes. They are two names for the same packaging. Both boxes are premium, heavy-duty boxes made from a thick chipboard wrapped in decorative paper.
Are custom inserts included with the boxes?
No! Custom inserts require separate manufacturing, structural tooling, and materials, which add a separate cost to the overall packaging invoice. So if you want them along with your box order, let us know.
Are these custom boxes recyclable and eco-friendly?
Yes! These custom boxes are highly recyclable and eco-friendly. But their sustainability depends on the material, such as paperboard or chipboard, which should be certified.
Artwork Preparation Guide
Preparing artwork for various purposes, whether it's for print, digital media, or other applications, requires attention to detail and adherence to specific guidelines. Here is a general artwork preparation guide that you can follow:
Cutting Line (Red Lines):
Indicates the cut at its final size.Important artwork and text should be placed at least 0.125 inches inside of the cutting line.
Bleed Area (Blue Lines)
Indicates where the bleed line is located. Any artwork which goes to the cutting line should be extended to the bleed line to get a seamless print.
Safe Area (Green Lines):
Indicates where artwork and text should safely be placed inside. As a industry standard, all artwork should at least be placed 0.125 inches away from the cutting lines unless your design in intentional.
Perforation Lines (Red Lines)
Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.
Creasing Line (Black Lines)
Indicated where the product is to be folded.
01
Choose Your Box
Start by browsing our extensive range of box styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the Design
Once you've chosen a box style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select Materials and Finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes, or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing, or specialty textures.
04
Review and Approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production Begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that each box is crafted to perfection, adhering to the highest quality standards.
06
Shipment and Delivery
With our efficient logistics network, we guarantee timely deliveries. As your boxes are packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way. Sit back and wait for your premium packaging to arrive at your doorstep.
Cardboard
Corrugated
Kraft
Rigid
Anti Scratch Lamination
Aqueous Coating
Lamination
Silk Lamination Cards
Soft Touch Coating
Spot UV
Gloss Lamination
Gloss Varnish
Matt Lamination
Matt Varnish
Debossing
Embossing
Foil stamping
Window Patching
Customer Reviews
See what our customers say about our custom packaging boxes and service.
Ordered custom apparel boxes for our clothing launch. Print quality was sharp and delivery was quicker than expected.
Great packaging partner. The team helped refine our box design and the finished product looked premium in-store.
Solid build quality and clean finishing. Our customers noticed the unboxing experience right away.
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